
AWS E9015-G Low-Alloy Steel Welding Electrodes
Place of Origin: Zhejiang, China (Mainland)
Executive Standard: AWS A5.5
Core Certifications: AWS, CE, ISO, SGS, ISO9001-2008
I. Core Advantages of the Product
20 Years of Professional Guarantee: Relying on 20 years of experience in manufacturing low-alloy steel welding electrodes, we strictly control every process from raw material selection to production technology to ensure the stable and reliable performance of each electrode.
Full-Scenario Adaptability: Supports AC/DC dual power supplies, adapts to a welding current range of 40-250℃, and meets the requirements of all-position welding such as flat welding, vertical welding, horizontal welding, and overhead welding. It can also work stably on damp or slightly rusted base material surfaces.
Excellent Process Performance: Adopts a low-hydrogen sodium coating design, featuring strong crack resistance and excellent low-temperature toughness (-46℃ impact toughness ≥27J); stable arc, low spatter (small particles), low smoke generation, no frequent post-welding cleaning required, and deposition efficiency exceeding 90%.
Flexible Customization Services: Provides free sample trials, supports OEM customization, and allows for adjustment of packaging colors (blue/red/gray/white, etc.) and specifications according to needs to meet the procurement requirements of different projects.
II. Product Specification Parameters
1. Basic Specifications
| Item | Optional Range |
|---|---|
| Diameter | 2.0mm - 5.0mm (conventional: 2.5mm/3.2mm/4.0mm) |
| Length | 300mm - 500mm |
| Packaging Specification | Standard: 5kg/plastic bag + inner box, 4 inner boxes (20kg)/carton, 1 ton/pallet; customizable |
2. Chemical Composition of Deposited Metal (%)
| C | Mn | Si | S | P | Ni |
|---|---|---|---|---|---|
| ≤0.12 | ≥1.0 | ≤0.80 | ≤0.035 | ≤0.035 | 1.2-1.5 |
3. Mechanical Properties
| Item | Standard Requirement | Actual Sample Value |
|---|---|---|
| Yield Strength (Rel/Rp0.2 MPa) | ≥550 MPa (80 ksi) | 580~620 MPa |
| Tensile Strength (Rm MPa) | ≥620 MPa (90 ksi) | 650~700 MPa |
| Elongation (A/%) | ≥17% | 18%~20% |
III. Applicable Scenarios and Industries
1. Energy and Chemical Industry
Core Applications: Pressure vessels and pipelines such as LNG storage tanks, petrochemical reactors, and X70/X80 high-pressure pipelines
Matching Advantages: Yield strength ≥550MPa meets high-pressure working conditions, low-hydrogen coating prevents hydrogen-induced cracks, and -46℃ low-temperature toughness adapts to cryogenic environments (e.g., -162℃ liquefied natural gas storage)
2. Bridge and Transportation Engineering
Core Applications: Steel box girders of cross-sea bridges, high-speed rail steel bridges, urban viaducts, high-speed rail carriage frames, and heavy truck frames
Matching Advantages: Tensile strength ≥620MPa resists dynamic loads/wind loads, 18%-20% elongation improves seismic performance, and all-position welding adapts to high-altitude complex operations
3. Marine and Ship Engineering
Core Applications: Merchant ship keels, marine engineering ship decks, oil drilling platforms, and cross-sea wind power tower frames
Matching Advantages: Resists salt spray corrosion fatigue, low-hydrogen process prevents seawater stress cracks, and high strength resists extreme loads such as typhoons and waves
4. Heavy Machinery and Industrial Equipment
Core Applications: Excavator booms, crane steel structures, mining machinery frames, steel mill rolling mill frames, and blast furnace steel structures
Matching Advantages: High load-bearing capacity, strong crack resistance (prevents cracks caused by frequent start-stop), and resistance to high-temperature oxidation and thermal fatigue
5. Special Scenarios
Low-Temperature Construction: Arctic pipelines, steel structure workshops in cold regions, and cold storage equipment (-46℃ impact toughness prevents brittle fracture)
Structural Repair: Old bridge reinforcement, crack repair of heavy equipment (short-arc narrow weld technology enables low-stress welding)
IV. Welding Operation Instructions
Before welding, remove oil stains and rust from the workpiece surface to avoid impurities affecting weld quality;
Dry the electrodes at 300-350℃ for 60 minutes before use to ensure low-hydrogen performance;
After drying, take a small amount of electrodes into a 100-150℃ drying cylinder, and take no more than half a day's dosage at a time;
During welding, the swing width of the electrode should be ≤2.5 times the electrode diameter, and try to maintain a short arc and low current to reduce cracks and improve toughness;
After arc breakage, the arc can be quickly reignited through the unique arc-striking design to ensure the continuous and stable welding process.
V. Packaging and Delivery
| Item | Details |
|---|---|
| Packaging Method | 5kg/plastic bag + inner box; 20kg/carton (4 inner boxes); 1 ton/pallet; customizable |
| Delivery Cycle | 20-25 days for regular orders, 8-25 days for some in-stock products |
| Trade Terms | Supports CIF, CFR, FOB, EXW |
VI. Contact and Cooperation
To obtain free samples, customize packaging, or consult quotations, you can contact us through the official website (www.hzdayang.com) or official channels. We will provide cost-effective welding solutions and professional technical support to help your projects be implemented efficiently.
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