submerged arc welding wires

submerged arc welding wires

Type: submerged arc welding wire
Brand: OCEAN WELDING
Model: EM12K
Origin: Hangzhou, Zhejiang, China
Typical applications: Widely used for welding low carbon steel and low alloy steel in pressure vessels, bridges, ships, steel structures and other fields
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Product Introduction

 

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About Us

Hangzhou Lin'an Dayang Welding Materials Co., Ltd. was established in 1995. It is a high-tech enterprise specializing in the research and development, production and sales of welding materials. The company has a complete production line and can provide high-quality CORE ROD, MIG WIRE, TIG WIRE, FLUX WIRE and COATED ELECTRODES and other series of products.The company always adheres to the business philosophy of "quality first, customer first", has established a strict quality management system, and is equipped with world-leading testing equipment to ensure stable and reliable product quality. The products are widely used in petrochemical, electric power, shipbuilding, bridges, machinery manufacturing and other fields, selling well in domestic and foreign markets, and are well received by customers.

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Product Overview

 

As the core component of efficient welding solutions, submerged arc welding wire is widely used in the global industrial manufacturing field due to its excellent welding performance and mechanical properties. Our submerged arc welding wire adopts advanced production technology to control the chemical composition and wire precision, and forms a perfect welding system with special flux to ensure stable arc, high-quality welds and efficient deposition in various heavy welding scenarios, providing reliable welding guarantee for key industries such as pressure vessels, heavy machinery, and shipbuilding. 

 

Core advantages

 

Excellent welding performance

 

• Stable arc: Unique wire formula ensures continuous arc stability during welding, reducing spatter and porosity defects
• Superior slag removal: After welding, the slag is completely stripped, which greatly reduces the cost of the slag removal process and improves the efficiency of surface treatment
• Beautiful weld formation: Excellent molten pool fluidity, smooth and uniform welds, and reduced subsequent grinding workload
• High deposition efficiency: Compared with manual arc welding, the welding speed is increased by 3-5 times, significantly shortening the production cycle

 

Precise composition control


• Strictly control the content of key elements such as C, Mn, and Si to ensure perfect matching with various fluxes
• Ultra-low S and P impurity content (≤0.03%), effectively improving the purity and crack resistance of the weld
• The copper plating layer is uniform and dense, ensuring excellent conductivity and wire feeding smoothness, and adapting to the needs of automated welding

M12K01.
M12K02...
 

Technical characteristics

 

Welding material coordination system


The scientific ratio of submerged arc welding wire and flux is the key to determining the quality of the weld:
• Two-way control mechanism: Accurately control the chemical composition of the weld metal through the complementary composition of the welding wire and flux
• Process flexibility: supports multiple combination schemes - a single welding wire matches multiple sintering fluxes, or multiple welding wires match a smelting flux
• Performance customization: optimize the mechanical properties of the weld through the flux-wire combination according to the parent material composition and welding requirements

 

Welding process adaptability


• Wide applicable current range: supports DC reverse connection and AC welding
• Strong plate thickness compatibility: stable performance from medium thickness to large structural parts welding
• Position adaptability: mainly suitable for flat welding and horizontal welding positions, meeting the needs of most industrial welding scenarios

 

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Typical Mechanical properties

of deposited metal

Typical Chemical composition of deposited metal(%)

Flux

Yield

Strength

MPa

Tensile

Strength

MPa

Elongation

(%)

Impact

Value

J(℃)

C

Si

Mn

P

S

Cr

Ni

Cu

EM12K

415

510

29.0

56/20

0.07

0.25

1.14

0.016

0.015

0.03

0.02

0.05

F48A2

 

 

Application Areas

 

 

Key industry applications

 

  • Pressure vessel manufacturing: used for welding of circumferential and longitudinal seams of pressure-bearing equipment such as boilers and storage tanks
  • Heavy machinery manufacturing: welding of structural parts of large engineering machinery such as cranes and excavators
  • Pipeline engineering: butt welding of oil and gas pipelines and municipal pipelines
  • Transportation: welding of train carriages and large truck frames
  • Ship and marine engineering: welding of hull structures and offshore platforms
  • Energy equipment: welding of key components of wind turbine towers and nuclear power equipment

Typical parent material matching

 

  • Low carbon steel (Q235, Q245R, etc.)
  • Low alloy steel (Q345, 16Mn, etc.)
  • Special steel for pressure vessels (SA516Gr70, etc.)
  • Steel for ships (AH36, DH36, etc.)

 

 

 

Usage Guide

 

Suggestions for flux selection

 

Flux type Typical model Applicable scenarios
Melting flux HJ431,HJ330 Ordinary structural welding, cost-effective
Sintering flux SJ101,SJ301 Important structures such as pressure vessels and bridges
Basic flux SJ101G,HJ250 Occasions with high requirements for low-temperature toughness

 

Welding parameter reference

 

 

  • Wire diameter: 2.0mm-5.0mm (commonly used 3.2mm, 4.0mm)
  • Welding current: 300-600A (adjusted according to diameter and plate thickness)
  • Arc voltage: 26-32V
  • Welding speed: 30-60cm/min

 

Notes

 

  • Before welding, make sure the surface of the base material is free of oil, rust and moisture
  • The flux needs to be dried at 250-350℃ for 1-2 hours before use
  • Adjust the dry extension length according to the welding position (usually 25-40mm)
  • Use DC reverse polarity to obtain better penetration and stability

 

Quality assurance


Full-process quality control: 16 quality control procedures from raw material screening to finished product inspection
Performance testing: Each batch of products undergoes mechanical performance tests such as tensile, impact, and bending
Dimensional accuracy: The diameter tolerance is controlled within the range of ±0.05mm to ensure uniform wire feeding
Packing specifications: 25kg/roll, 50kg/roll, 350kg/barrel, and other specifications are available

 

Why choose us

 
  • Technology accumulation: 15 years of professional welding material R&D and production experience, serving more than 2,000 industrial enterprises
  • Customized service: We can develop special welding wire formula according to customer's special needs
  • Quick response: 7×24 hours technical support, sample delivery within 48 hours
  • Environmental certification: Comply with RoHS environmental protection standards, passed ISO9001 quality management system certification

 

 

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