E7-UM-250-K Hardfacing Flux Cored Wire
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E7-UM-250-K Hardfacing Flux Cored Wire

E7-UM-250-K hardfacing flux cored wire for manganese steel.
250 HB as-welded, work-hardens to 500+ HB.
DIN 8555 / EN 14700.
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Product Introduction

 

What is E7-UM-250-K?

E7-UM-250-K Hardfacing Flux Cored Wire is a self-shielded,tubular welding consumable engineered for the rebuilding and hardfacing of austenitic manganese (Hadfield) steel components subjected to severe impact and metal-to-metal wear.The designation follows the German DIN 8555 hardfacing standard,where each segment carries a precise technical meaning:

SegmentMeaning
ECoated stick electrode / welding filler classification
7Alloy group - austenitic 11–18 % Mn with >0.5 % C, up to 3 % Ni; designed for wear plates, jaw plates, digging teeth and bolts
UMUmhüllt - coated / tubular (flux-cored) filler form
250Hardness class - deposit hardness HB 225–275 (≈ HRC 22–28) in the as-welded condition
KWork-hardenable (kaltverfestigend) - hardness rises to HB 450–550 (≈ HRC 45–52) after cold plastic deformation under service load

Under the current European standard EN 14700, this type of alloy is classified as T Fe9.In North America, the closest AWS equivalent is AWS A5.13 EFeMn-A / EFeMn-B; this is a functional (rather than chemical) equivalent,as there is no strict one-to-one correspondence for work-hardening manganese-based surfacing consumables within the AWS standards.

E7-UM-250-K
hardfacing welding consumables
submerged arc hardfacing wire

Why choose E7-UM-250-K Hardfacing Flux Cored Wire?

 

Unlike fixed-hardness overlays that crack under impact,the E7-UM-250-K deposit stays tough and ductile in the as-welded state,then hardens progressively as the wear surface is pounded in service.This makes it the industry-standard filler for:

  • Restoring Hadfield manganese steel components to their original dimensions
  • Serving as a buffer or transition layer beneath a high-hardness chromium carbide overlay
  • Hardfacing repair of railway switches,crusher jaw plates,and mill hammers

Manufactured by OCEAN WELDING in strict accordance with ISO 9001 quality control standards.

OCEAN WELDING

 

Technical Specifications

Chemical Composition of All-Weld Metal (typical, wt %)

ItemCCrMnFe
Min0.51316 
Max0.61518Bal.

Mechanical Properties of All-Weld Metal (typical)

without heat treatment; minimum values at ambient temperature

Hardness250                  [HB]
450                  [HB]workhardened

Positions:PA , PB (PC)

Redrying:300℃/2h

 

Typical Applications

The E7-UM-250-K hardfacing flux-cored wire is widely used across five major industries characterized by severe wear, and is suitable for operating environments involving austenitic manganese steel and high-impact conditions.

 

Mining and Quarrying: Jaw crusher stationary and swing jaws; cone crusher concave liners and mantle liners; impact crusher blow bars and hammers; excavator and loader bucket teeth, adapters, and lip shrouds; chute liners, hopper walls, and apron feeder pans

Cement, Aggregates, and Lime: Vertical mill grinding rollers and tables (buffer layer prior to chromium carbide hardfacing); roller press sleeves; hammer crusher rotor discs and hammers; fan blades and air separator wear liners

Railways and Heavy-Haul Rail: 14% manganese steel (Hadfield steel) railway switch frogs and switch points; heavy-haul freight car wheel repair; guard rails at high-wear curves

Earthmoving and Construction Equipment: Bulldozer blades, ripper shanks, and side cutters; motor grader blades; Tunnel Boring Machine (TBM) cutterhead housings and muck removal equipment

Iron, Steel, Foundry, and Recycling: Coke oven pusher rams and quenching car components; scrap shear blades; waste-to-energy plant crusher hammers and grate bars; slag pot rims and covers

 

FAQ

Q: What are the most suitable applications for E7-UM-250-K?

A: It is best suited for austenitic manganese steel components subjected primarily to impact-induced wear-such as crusher hammers and jaw plates, mill rollers, railway switches (frogs), bucket teeth, hammer crusher anvils, and dredge cutter heads-as well as for use as a buffer or transition layer beneath high-hardness chromium carbide hardfacing deposits.

Q: What is the corresponding AWS classification for E7-UM-250-K?

A: The closest AWS equivalent is AWS A5.13 EFeMn-A or EFeMn-B. This represents a functional equivalent rather than a strict match in chemical composition; please be sure to verify the chemical composition against the project's Welding Procedure Specification (WPS).

Q: Is the E7-UM-250-K a self-shielded or gas-shielded welding wire?

A: Our standard product is the self-shielded type (FCAW-S / open-arc welding); it requires no shielding gas and is ideal for outdoor operations and on-site repairs. A gas-shielded version (FCAW-G)-using CO₂ or an 80% Ar / 20% CO₂ gas mixture-is available upon request.

 

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