ER70S-6 is a solid welding wire widely used in carbon steel and low alloy steel welding. With its excellent performance and wide applicability, it has become a "star material" in the manufacturing industry. Each character in its name has a specific meaning: "ER" stands for electrode or welding wire, "70" indicates a minimum tensile strength of 70 ksi (about 480 MPa), "S" refers to the solid structure, and "6" corresponds to the chemical composition and applicable scenario code.
Core performance and advantages
ER70S-6 is characterized by high manganese and high silicon (typical content: Mn 1.60%, Si 1.00%), which gives it a strong deoxidation ability, can effectively deal with the oxide scale, oil stains and even rust on the surface of the parent material, and significantly reduce the sensitivity of pores. It has excellent welding process performance, stable arc, less spatter, beautiful weld formation, supports all-position welding, and is suitable for CO2 or argon-rich (such as Ar+CO2 mixed gas) protection environment. Typical mechanical properties include tensile strength of 550 MPa, yield strength of 450 MPa, and elongation of 30%, meeting international standards such as AWS A5.18 and ASME SFA-5.18.
Diversified application scenarios
From traditional manufacturing to cutting-edge technology, ER70S-6 demonstrates wide applicability:
- Industrial manufacturing: used for single/multi-pass welding of carbon steel and 500 MPa-grade low-alloy steel such as vehicles, bridges, and building steel structures, especially good at high-speed welding of thin plates and pipes.
- Breakthrough in additive manufacturing: The team of Nanyang Technological University, Singapore, successfully used the plasma arc additive process (WAAM) to directly form the ER70S-6 bimetallic structure on a 316L stainless steel substrate, opening up a new path for the connection of dissimilar materials.

- Quality upgrade practice: Shaanxi Iron and Steel Group optimized the ER70S-6 production process through full-process control, solved the "high-break black" problem in downstream applications, and significantly improved the surface quality and stability of steel.
Differentiation from similar products
Compared with ER70S-3, ER70S-6 is more suitable for processing base materials with poor surface conditions due to its higher manganese and silicon content, and performs better under CO₂ gas protection; compared with ER70S-2, it has higher tensile strength and is suitable for thicker materials.
Industry Outlook
With the improvement of welding efficiency and quality requirements in the manufacturing industry, the potential of ER70S-6 in automated welding, robot applications and multi-material structure manufacturing has attracted much attention. In the future, research and development around its process optimization and innovative applications will continue to promote industrial upgrading.
Conclusion
ER70S-6 is not only a welding wire, but also a synonym for reliability and adaptability in the welding field. From traditional welding workshops to cutting-edge additive manufacturing laboratories, its presence is everywhere, and it continues to inject the power of "connection" into global industrial development.
Typical Tensile Properties
| Condition | Yield Strength | Tensile Strength | Elongation |
|---|---|---|---|
| EN M21 | |||
| As welded | 460 MPa | 560 MPa | 26 % |
| Stress-relieved | 370 MPa | 495 MPa | 28 % |
| (15 hours at 620 °C) | |||
| EN C1 | |||
| As welded | 440 MPa | 540 MPa | 25 % |
| AWS C1 | |||
| As welded | 430 MPa | 530 MPa | 30 % |
Charpy Test
| Condition | Test Temperature | Impact Value |
|---|---|---|
| EN M21 | ||
| As welded | 20 °C | 130 J |
| Stress-relieved | 20 °C | 120 J |
| (15 hours at 620 °C) | ||
| As welded | -20 °C | 120 J |
| Stress-relieved | -20 °C | 90 J |
| (15 hours at 620 °C) | ||
| As welded | -30 °C | 100 J |
| As welded | -40 °C | 90 J |
| EN C1 |
| As welded | -30 °C | 75 J |
| AWS C1 | -30 °C | 75 J |
Typical Weld Metal Analysis (%)
| C | Mn | Si | S | P | |
|---|---|---|---|---|---|
| C1 | 0.08 | 0.94 | 0.63 | 0.012 | 0.013 |
| M21 | 0.10 | 1.11 | 0.72 | 0.012 | 0.013 |
Typical Wire Composition (%)
| C | Mn | Si |
|---|---|---|
| 0.078 | 1.46 | 0.85 |
Deposition Parameters
| Diameter | Current | Voltage | Feed Speed | Deposition Rate |
|---|---|---|---|---|
| 0.6 mm | 30-100 A | 15-20 V | 5.5-13.0 m/min | 0.7-1.7 kg/h |
| 0.8 mm | 60-200 A | 18-24 V | 3.2-10.0 m/min | 0.8-2.3 kg/h |
| 0.9 mm | 70-250 A | 18-26 V | 3.0-12.0 m/min | 0.9-3.5 kg/h |
| 1.0 mm | 80-300 A | 18-32 V | 2.7-15.0 m/min | 1.0-5.5 kg/h |
| 1.14 mm | 100-350 A | 18-34 V | 2.6-15.0 m/min | 1.2-7.0 kg/h |
| 1.2 mm | 120-380 A | 18-35 V | 2.5-15.0 m/min | 1.3-8.0 kg/h |
| 1.32 mm | 130-400 A | 19-35 V | 2.4-15.0 m/min | 1.5-8.5 kg/h |
| 1.4 mm | 150-420 A | 22-36 V | 2.3-12.0 m/min | 1.6-8.7 kg/h |
| 1.6 mm | 225-550 A | 28-38 V | 2.3-10.0 m/min | 2.1-9.4 kg/h |





